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BAroC: Bio-Aromatic Conceptual Factory

July 7, 2021

BAroC


Bio-Aromatic Conceptual Factory


Relement started in May 2021 with the creation of a conceptual process design of the best commercial production route to bio-aromatics MPA and HMA. This conceptual design will be made in a consortium with TNO, Stichting Circulair Biobased Delta and Catalok, funded by Topsector Energiesubsidie from the Dutch Ministery of Economic Affairs. 


This concept of process design will provide information for the business case and should strengthen confidence among the customers of bio-aromatics and lead to purchasing intentions for bio-aromatics MPA and HMA. The conceptual design is an important Milestone for Relement and should enable to attract further investment for a follow-up to a first commercial functional bio-aromatic plant from 2025. When the bio-aromatics plant is realized, a large energy and CO2 saving is expected, a raw materials transition and an economic value that will greatly strengthen biobased chemistry in the Netherlands. 


BAroC partners:

BAroC subcontractor:

Project Activities


In this BAroC project, the partners will go through in detail the status of the synthesis of functional bio-aromatics MPA and HMA from bio-based furfural. Together with engineerings company Transition Hero (as subcontractor of Relement), a technoeconomic and LCA analysis, based on mass- and energy balance and a simplified process description, will determine the selection of the best process route. The most critical process steps and missing information or critical process improvements are completed with literature research, possibly additional small-scale experiments and a recommendation for improvement. On this basis, the Concept Process Design for a first production plant for MPA and HMA is designed. BAroC will also realize an initial elaboration for REACH, CLD. 


Result


The BAroC project delivers an optimized conceptual process design of a first commercial factory for bio-aromatics MPA and HMA, including a cost estimate for CAPEX and OPEX and CO2 intensity and a sensitivity analysis containing recommendations for further research into the realization of the commercial plant. Furthermore, attention is given to a step-by-step plan of the further commercialization process of bio-aromatics MPA and HMA, which can be applied in coatings and lubricants, among other things.



About Bio-aromatics

More than 40% of all necessary chemical building blocks are aromatics, so far they can only be made from fossil raw material. The BaroC project is relevant because bio-aromatics are used in high-quality products that are difficult to recycle such as coatings and lubricants; a logical application of biobased.


Bio-aromatic technology development, based on furfural, is initially developed by TNO in Biorizon Shared Research Centre. On a kilogram scale, it has been confirmed that bio-aromatics MPA and HMA improve the properties of coatings and lubricant. Because of that, TNO established spin-off company Relement that will further commercialise these bio-aromatics. 





About Relement


Relement is a spin-off of TNO established in 2020 as a result of technology development in Biorizon Shared Research Centre. Relement converts biomass residues into high-quality chemical ingredients; bio aromatics. Aromatics are essential raw materials for coatings, adhesives, insulating foam and other high-quality applications. Aromatics are important chemical building blocks, needed today and in the future which can only be produced from fossil feedstock and are thus not sustainable.


Relement aims to replace current fossil aromatics with special bio-aromatics. These special bio-aromatics are not only much more durable, but above all of better quality: for example, paint becomes more resistant to sunlight and insulating foam becomes stronger. Relement is a company for the development, production and marketing of bio-aromatics.

 

If you want to know more about this Milestone or bio-aromatic technology implementation, please contact us


Contact

This project is made possible by a financial contribution from Topsector Energiesubsidie from the Dutch Ministery of Economic Affairs.

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Relement is honored and grateful to be among the winners of the Tech Tour Bio-Based Industries 2024 Award. The Tech Tour event highlighted >30 selected companies at the forefront of bio-based innovation, chosen through a rigorous selection process led by a panel of active investors. Our CEO Roger Blokland was on site to present our activities. He pitched about transforming sustainable biomass residues into high-performance bio-aromatics for coatings, adhesives, and materials, offering a renewable alternative to fossil-based ingredients while also enhancing product performance. The expert jury acknowledged Relement as one of the companies that is setting new benchmarks in sustainability, circular materials, and green technology. The Tech Tour Bio-based Industries 2024 event was co-organized by Bio-based Industries Consortium (BIC) and co-hosted by Circular Valley and City of Wuppertal, as well as supported by partners like Bayer, DWNRW, ZAZ Ventures, and Shaping Bio. Of course, we would also like to congratulate the other winners: Arda Biomaterials, Blue Ocean Closures, Mevaldi, Origin by Ocean, Quorium and SenseUP Biotechnology.
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Relement has completed its first collaboration project with Fontys University of Applied Sciences, Eindhoven (The Netherlands). During a 18 months period, a team of teachers and 21 students worked on alkyd coating research based on Relement’ launching product bio MPA. To accelerate the research, coating experts Joost van Dijk (Puroc) and Henk van den Haak (Resinconsult) advised the students with experimental setup and formulation work. A wealth of knowledge has been created supporting the commercial use of bio MPA in performance alkyd coatings. The Relement team enjoyed the project and is convinced about the effectiveness of collaborative applied research. We are thankful with at least 21 new ambassadors for sustainable chemistry! This project is partially funded with subsidy from KIEM GoChem, a joint subsidy program from the Dutch Regieorgaan SIA and ChemistryNL. 
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Following meetings with AkzoNobel, Relement is excited to note that AkzoNobel has been following our progress and technology development to date with interest. Relement and Akzo Nobel are working together to explore use of Relement's launching product bio MPA (3-methylphthalic anhydride) in coatings and measure the impact of our bio MPA in coating performances. Together, we have also identified a number of other opportunities that can broaden the scope of this partnership and add value in multiple areas. For more information please contact our Chief Commercial Officer Monique Wekking: monique.wekking@relement.eu
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